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ACCURATE MEASUREMENTS AND EQUIPMENT SECURITY: MAINTAINING INDUSTRIAL SCALES

  • By Admin
  • 17 Sep, 2017
Regardless of the type of industry your business operates in, any industrial sector relies on accurate measurements to function correctly. If you can't trust the data that you're putting into your system, it's unlikely that you'll be able to generate a reliable return that provides sufficient opportunity for you to create measurable and repeatable results.

Installing a permanent industrial scale can be a great way to verify that your loads and shipments all meet your precise standards and can be handled under normal circumstances. However, when a scale fails or becomes untrustworthy, you might find yourself scrambling for an alternate solution that's unlikely to live up to your standards.

Below, you'll find a guide to some steps you can take in order to maintain an industrial scale. Following these suggestions will help guarantee that you can benefit from maximum equipment performance and can also put you in a position to fully secure your daily operations.


Surface Cleaning

Most industrial setups involve a fair amount of dust, dirt and grime. It can be easy to simply learn to live with a dirty reality rather than slow down the process in an attempt to clean everything up, but some shortcuts can represent a serious risk. A dirty deck on your scale might interfere with your readings in more substantial ways than you even realize, making the supposed delay well worth living through.

A dirty deck surface can cause substantial damage to any products or equipment that are placed on the scale. Some kinds of industrial dirt might even cling to your inventory and cause contamination to be spread throughout your facility, creating more substantial damage than might otherwise have occurred. Small particles might even work their way from the deck surface into the more delicate internal machinery of your scale, creating mechanical issues that may be difficult to diagnose and then repair.


Environmental Adjustments

In some cases, maintaining your industrial scales is less about a focus on mechanical defects and more about figuring out how to correctly interpret data. It's important to remember that air temperature, humidity and other environmental conditions can all have an effect on the sensitivity of your scale. Since most industrial scales are now digital and rely on an interpretation of electronic data in order to provide accurate measurements, it's vital that you're prepared to adjust for those effects.

Consult with your scale manufacturer to determine the effect that environmental conditions might have on the accuracy of your readings. Make sure that that information is filtered down through anyone who may use the scale and needs to have access to the proper adjustments. In some situations, you might even consider installing your scale indoors in order to put yourself in a better position to control any environmental factors.


Regular Calibration

While industrial scales are designed to be durable and reliable under difficult circumstances, some wear and tear may be inevitable. Small defects in the scale deck or challenges in the electronics may leave you with a scale that provides readings which need to be brought back within tolerance.

Scheduling regular calibrations can help guarantee that your scale isn't incorrectly accommodating for problems and still provides reliable information. Work with your installer to develop a maintenance plan that will be sure to carefully and securely achieve those goals and keep your scale functioning properly.

Carlson Scale Inc. has the necessary experience to provide you with the precise scale that will best serve your business. Turning to a company that understands industrial challenges will give you substantial peace of mind and can help guarantee that your scale purchase is one you can be satisfied with for years to come.

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